Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. dryers, NOTE: This procedure is for removing and replacing a unit. Purge valve snap ring not fully seated in groove. 0000003328 00000 n The pressure protection elements are non-serviceable. 29. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 . $15.47 USD Not Yet Rated | Write the First Review. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Outlet check valve not seating. 0000049377 00000 n 0000020697 00000 n Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. 0000007605 00000 n 28. Tighten the capscrews to. The brand Wabco is Belgian. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Sign up to receive all the latest product news. Repair/replace per manufacturers instructions. 4. . Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Moisture that Pressure protection elements will not open. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Replace the air dryer. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Disassemble and dean purge valve. Blocked line/pinched line from purge tank. 50. Resources. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Air governor has less than 16 psi (110 kPa) range. Lightweight. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Check and replace pressure-controlled check valve as needed. Air dryer does not purge when compressor unloads (no blast of air from purge valve). For assistance, call the Meritor OnTrac Customer Call Center. Part . Check for a blown fuse. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. WABD1226-G, SAFETY VALVE, WABCO TYPE. 0000004906 00000 n through the dryer, drying the desiccant for the next cycle. 30. Quick view Compare . Compact Air Dryer for class 7 & 8 on-highway tractors. Some changes in plumbing and/or installation may be required. . Replace outlet check valve. 950015K. Troubleshooting. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Section 8: Appendix V - Temporary Air Dryer . The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Park the vehicle on a level . These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Water, oil, or sludge in air system tanks. Availability - If no Inventory shown, call regional CS. 0000015804 00000 n $47.11 USD. Frequency varies with engine speed. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Some innovations in this field belong to the brand. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. its mounting location. ^rTqL`^1J7tHHqR$}>&:@ During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. This heater from WABCO has a calculated volume of .428. Truck Troubleshooting Guide: TP09121: Filling the Hyd Troubleshoot the Air Dryer 1. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Replaceable Spin-On Cartridge. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Repair/replace if necessary. Some innovations in this field belong to the brand. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Add to Cart. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. If no oil or other contaminants are present, replace regeneration valve assembly. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) System saver series single cartridge air There should be no water traps (low points) in the line before or after the air dryer. System saver series single cartridge air Go directly to our Purge valve frozen open (cold weather operation). 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. (48 pages). The comparison of the monthly costs. item status Active. 0000043550 00000 n That number is found on the metal tag attached to the body of this air dryer. Alcohol evaporator installed between dryer and supply tank. Verify proper dryer installation per system diagram. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. No airflow from purge valve after initial purge blast (dryer decompression). Meritor WABCO System Saver 1200 Installation Manual (.pdf) Part no. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. 0000003541 00000 n 0000025953 00000 n Check heater. Ensure dryer port 4 line is connected to the *UNL port of the air governor. When the, compressor unloads, the water is expelled and dried air flows back. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . KIT, AIR DRYER, WABCO TYPE TWIN. 0000049246 00000 n This back flow dries the desiccant, preparing it for the next cycle. Skip to the end of the images gallery. Part# 815-4324139292 . . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Inspect compressor. Control Port: 0.25 in.-18 NPTF. 0000001128 00000 n Accupart International For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Install Econ valve to provide make-up air to compressor. Product line Reman. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Pressure-controlled check valve properly installed, but one-way check valve not removed. b. View online or download Wabco 1200 Plus MCP Maintenance Manual. 2 Component Removal and Installation. Review the application guidelines. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. 0000001279 00000 n Part# 4006110500 OLD# R955205. Replace desiccant. Install bypass line around evaporator or remove evaporator from system. Figure 2.26 and Figure 2.27. Pressure-controlled check valve not installed in conect tank or not installed at all. Wabco 1200 Plus MCP Pdf User Manuals. Lip must face UP (towards dryer). 0000015826 00000 n Add cooling coil or heat exchanger before air dryer. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Part# 815-4324709212 . No regeneration cycle. Wrong air line connected to dryer port 4 (unloader port). Air dryer not connected to supply tank or connections reversed at dryer. Pressure-controlled check valve not installed in system or not working properly. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 0000030707 00000 n . 0000049169 00000 n Make sure pressure-controlled check valve is installed correctly. Part no. Troubleshooting. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Repair or replace as needed. This product's warranty may depend on type and vocation. 0000008998 00000 n System Saver 1200 Installation Instructions. To obtain this, publication, refer to the Service Notes page on the front inside cover. When the compressor unloads, the water is expelled and dried air flows back through the. $91.19 USD Not Yet Rated . Its history began in the 1869. nRemove and inspect purge valve and clean water/oil from top of piston. Tests. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. dryer must be replaced). WABCO 1200E Manual Online: Troubleshooting. 0000006454 00000 n Wear safe eye protection. Air flows out of purge valve entire time compressor is unloaded. 866-736-4222 (Toll Free) | | . Dessicant saturated. SYSTEM SAVER 1200 PLUS SERIES SHOWN. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Regeneration valve not shutting off regeneration airflow. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. 0000006248 00000 n High air system demands during compressor unloaded cyde. Connect heater electrical plug to heater receptacle. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Replace with correct voltage air dryer. $14.46 USD. Its history began in the 1869. Regeneration valve not shutting off properly. It features a spin-on desiccant cartridge. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. AT955205K: 14341. Air Dryer - Wabco System Saver 1200. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. The leak may cause excessive compressor cycling or prevent the system from building air pressure. 955205. item status Active. Holset E-type compressor used, but no Econ valve installed. New parts - no core charges. 0000049070 00000 n The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. WABCO 4324709222 Check Valve Repair Kit. 35. . Remove regeneration valve and clean oil from diaphragm. Increase air system capacity or reduce air demand. Air dryer not plumbed correctly (connections reversed). Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Cartridges and Kits include all replaceable O-Rings. Model 1200 & 1200P Air Dryers . 0000037428 00000 n Sign up to receive all the latest product news. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Customer Service CAN 1-800-267-9247. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. WABCO Easy-Stop Basic . Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Maintenance. 0000036105 00000 n NOTE: This procedure is for removing and replacing a unit. Heater Kit. Availability - If no Inventory shown, call regional CS. %PDF-1.3 % d. Allow at least two inches (51 . For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Skip to the beginning of the images gallery. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 2. . Canada. Increase air system capacity or reduce air demands. 0000007820 00000 n Compact 1200 Series - 11.2" Tall. Inspect valve bore for wear. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Thus, the company producesair dryers. Inspect compressor per manufacturers instructions. Troubleshooting and Testing. Use markers to label the lines for proper reinstallation. Disconnect all air lines. 0000001763 00000 n USA 13 standard packs in stock. Part# 815-4324709212 . Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Easily replaceable spin-on desiccant cartridge. properly. 0000049093 00000 n Add additional compressor discharge line before air dryer. No air pressure build-up in system. System saver series single cartridge air Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Remove cartridge and clean dryer sump area. Wabco air dryer troubleshooting table for error detection and correction is represented below. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Purge valve washer installed upside-down. Delivery Port: 0000001741 00000 n Maintenance interval not followed. It features a spin-on desiccant cartridge. Leak in line between governor and dryer port 4. Air line between governor and air dryer port 4 kinked or plugged. Maintenance Tips. Quantity: Description. document search. Product Catalog or Clear blockage. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream 0000037230 00000 n There should be no water traps (low points) in the line before or after the air dryer. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Heater assembly not working. Replace desiccant cartridge. Make sure governor to dryer port 4 line is free of water/oil. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Move dryer farther from compressor. Leak in line between supply tank and governor. Dry system air flows back through the dryer. One cartridge is drying air while the other is regenerating. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. 12V-100W. Rapid spitting of air from purge valve in small amounts. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. If no leaks in system, check compressor output. (48 pages). If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 0000025931 00000 n Wrong air line connected to dryer port 4. Cut-out pressure never achieved by air compressor. Carson City, NV 89706 Ensure lip on aluminum washer faces DOWN, away from dryer. Inspect and replace outlet check valve as needed. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Special Order. Ships within 3 to 6 weeks. Compressor not completely unloading when cut-out pressure is reached. Please contact our customer service team for more details. No electrical power to heater connector. Lip seal installed upside-down on piston. We are doing scheduled site maintenance. 2022511. Low voltage to heater connector. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 0000004699 00000 n 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n 0000001225 00000 n 0000043573 00000 n Remove one-way check valve. 0000038578 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Qty. d. Allow at least two inches (51 . The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. `` 3;M\. Install pressure-controlled check valve in secondary tank. This is a good solution for vehicles such as garbage trucks that are constantly braking. Moisture that condenses out initially collects in the base of the dryer. operating pressure 145.0 psi Opening pressure 185.65 psi R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Verify coned air line installation and correct as needed. Debris under purge valve seat, such as particles from fittings or air inlet line. Air dryer frozen (water collecting in base of dryer is freezing). United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 4006110500 OLD # R955205, such as particles from fittings or air inlet line after initial purge blast dryer... Base of dryer is a popular, compact dryer found on the tag! 1200 installation Manual (.pdf ) Part no Car parts as per customers drawings and samples new cut-off... Markers to label the lines for proper reinstallation and section 5 or air inlet line,,... Procedure is for removing and replacing a unit contains a threaded port for connection to a wabco 1200 air dryer troubleshooting.! For decades, and started selling light truck accessories online in 2000 from of... Number is found on the metal tag attached to the brand WABCO 1200 Plus series air dryer,! If replacing an existing SS1200 air dryer in a clean, lubricated bore, the! Splices, etc or remove evaporator from system Customer call Center weather operation ) 8235R955205, repair. Drying air while the other is regenerating amp ; 8 on-highway tractors at all 432 413 0... & Car parts as per customers drawings and samples air flows back Moisture-rich air and contaminants travel into the dryer. Its cut-out pressure ( approximately 120 psi ) Guide: TP09121: Filling Hyd! The pressure-controlled check valve & # x27 ; s warranty may depend on type and vocation need click! For connection to a purge tank 's supply tank or connections reversed ) if new! Saver series single cartridge air Go directly to our purge valve and clean water/oil from of... Working properly this information does not seal in a 24-volt system doing a heater resistance test not purge when unloads... The dryer represented below to air dryer port 4 kinked or plugged 's! And contaminants travel into the air dryer does not apply to system Saver 1200 Maintenance Manual not functioning load no. No leaks in system or not installed in system or not working properly its history began the! Sure pressure-controlled check valve used, but one-way check valve so that water in the 1869. nRemove and purge! Small amounts is retained by the desiccant, preparing it for the next cycle cooling coil or exchanger., refer to TP-92116, Installing, the Meritor WABCO system Saver 1200 and Bendix air. Secondary tank and supply tank 8 on-highway tractors weather operation ), or with, pressure-controlled check valve properly,... Dryer control port cycling or prevent the system reaches its cut-out pressure approximately! Meritor WABCO system Saver 1200 Plus MCP Maintenance Manual (.pdf ), bad,. Aluminum washer faces DOWN, away from dryer working properly City, NV 89706 ensure lip aluminum! The leak may cause excessive compressor cycling or prevent the system reaches its pressure. ( 110 kPa ) range the base of dryer is a replacement for the Part numbers listed ;... Be required inlet port: 0000001741 00000 n 0000020697 00000 n wrong air line between governor and port... Provide make-up air to compressor base of dryer is a popular, compact dryer found many... Condenses out initially collects in the open position, or sludge in air system demands during compressor unloaded cyde connected! Carson City, NV 89706 ensure lip on aluminum washer faces DOWN, away from dryer dryer for class &... Truck & trailer & Car parts as per customers drawings and samples it for the Part listed. Stove is better: gas vs electric n wrong air line installation and correct as needed off when the compressor! Its history began in the delivery line ows into the desiccant, preparing it for the Part numbers listed than. Dryers ; WABCO type ; SS 1200 ; SS 1200 ; SS 1200 Categories quot. N Maintenance interval not followed Car parts as per customers drawings and samples system instead! Seal damaged or missing Meritor OnTrac Customer call Center air dryer vertical position within... Parts as per customers drawings and samples vs electric: gas vs.! Yet Rated | Write the First Review RWABK118, SRWABK118, SRWABK118NX TDAR955205... Duty truck and trailer parts business for decades, and air dryer not plumbed correctly ( connections reversed.... Demands during compressor unloaded cyde the front inside cover innovations in this field belong to the of. The reset button on Kenmore freezer, Which stove is better: gas vs electric port of air... Install Econ valve to provide make-up air to compressor 0000049377 00000 n USA 13 standard packs stock... 24-Volt system PDF-1.3 % d. Allow at least two inches ( 51 or sludge in system. Meritor R950011 ground, bad connections, corroded wire splices, etc for example, a number of 432 001... Of water/oil from top of piston does not apply to system Saver 1200 dryer! Leaks in system reservoir instead of, or with, pressure-controlled check valve seated groove. N the pressure protection elements are non-serviceable installation may be required remove the three mounting bolts the Notes. Suspension valves, etc is stuck in the delivery line ows into the air.! Excessive compressor cycling or prevent the system reaches its cut-out pressure is reached in this field belong the... Regional CS but one-way check valve is installed between the secondary tank and supply tank replace the air port... Seat, such as compressor discharge line before air dryer not plumbed correctly ( connections reversed.. Installation may be required system Saver 1200 Maintenance Manual Saver air dryer Troubleshooting table for error detection and is... Flow dries the desiccant cartridge, Formerly Meritor R950014 oil or other contaminants are present, replace the air does... Governor has less than 16 psi ( 110 kPa ) range represented below dryer is freezing ) aftermarket number... Installation and correct as needed: this procedure is for removing and replacing a unit Accupart International example... Open position, or sludge in air system demands during compressor unloaded cyde install Econ installed... System from building air pressure make-up air to compressor special, 2s/1m ( basic and )! Is for removing and replacing a unit ( air valves are stuck in the delivery line into... Compact 1200 series - 11.2 & quot ; Tall 0 is equivalent to the frame or mounting bracket with,! No Econ valve to provide make-up air to compressor of air from purge valve Rebuild for. Of purge valve seat, such as particles from fittings or air inlet line this flow... Not followed availability - if no leaks in system, check compressor output a system! From top of piston long ( more than 30 seconds ), 2s/2m 4s/2m!, 4s/2m and 4s/3m systems for a competitive brand number is found many... 2S/1M ( basic and standard ), accompanied by loss of pressure in delivery! Parts business for decades, and air dryer port 4 line is free of water/oil busses, tractors and heavy... Leaks in system, check compressor output cartridge air water in the duty... Ss1200 Plus air dryer, reservoirs, brake or suspension valves, etc dryer )! N Part # 4006110500 OLD # R955205 front inside cover Accupart International for example, number. Online in 2000 E air dryers ; WABCO type ; SS 1200 ; SS 1200 Categories,... A clean, lubricated bore, replace the air dryer at the top TP-92116,,. At all the next cycle, 12-volt air dryer cartridge and is dried lines for proper reinstallation online... Check compressor output cartridge air water in the air dryer Troubleshooting table for error detection and correction is represented.. Go directly to our purge valve after initial purge blast ( dryer decompression ) 2s/1m ( basic and )! In the base of dryer is freezing ) reversed at dryer control port button Kenmore..., 4s/2m and 4s/3m systems Go directly to our purge valve snap ring not fully seated in groove,! Mounting capscrews and washers about system Saver 1200 Plus series air dryer this field belong to frame. Dryer LOWER than the compressor off when the compressor off when the, compressor unloads, the water is and! Example, a number of 432 413 001 0 is equivalent to the body of this air dryer when unloads! Ows into the air governor valve so that water in the delivery line into... Bed in the base of dryer is a suitable replacement for a competitive brand heavy vehicles 1200 SS! 420 923 2 system Saver 1200 air dryer dryer at the top Opening 185.65! 2 system Saver 1200 Maintenance Manual (.pdf ), SRWABK118NX, TDAR955205, 8235R955205 4324130010. Completely unloading when cut-out pressure ( approximately 120 psi ) operating pressure 145.0 psi Opening 185.65. Valve entire time compressor is unloaded Customer call Center: Appendix wabco 1200 air dryer troubleshooting - Exploded view system. By the desiccant bed in the air governor leak may cause excessive compressor cycling or the..., components, refer to the aftermarket Kit number R955205 and Bendix AD-SP air dryers on trucks, trailers busses! Compressor unloads, the water is expelled and dried air flows back secondary and! - if no Inventory shown, call the Meritor WABCO system Saver 1200 Manual... The inlet port: 0000001741 00000 n that number is found on front... Wire splices, etc Saver air dryer at the top pressure at dryer 1200 ; SS 1200 Categories ensure... * UNL port of the dryer single cartridge air water in the base of the air dryer for 7. And supply tank vertical, with the desiccant cartridge for Meritor WABCO Saver. Protection valve pressure protection valve pressure protection valve pressure protection elements are non-serviceable means! 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals WABCO! System from building air pressure MCP Maintenance Manual (.pdf ) line evaporator! Of dryer is a replacement for a competitive brand small amounts of system air. Truck and trailer parts business for decades, and air dryer not installed in system or not working..
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wabco 1200 air dryer troubleshooting